Ultrasonic Horns

Plastic Assembly Technologies, Inc. has the experience and knowledge to provide the 15, 20, 30, or 40 KHz ultrasonic horns and fixtures that work best for your plastic assembly application.

PAT manufactures ultrasonic horns in three distinct materials to suit. Titanium alloy horns, hard-coated aluminum alloy horns, and hardened steel alloy horns. Titanium horns with replaceable tips are useful for insertion, spot welding, and staking applications. Hard-coated aluminum horns offer long life and high wear resistance. This is beneficial when welding glass or mineral-filled plastics. In-house contouring and duplicating ensure that we will meet your delivery and specifications.

PAT utilizes state-of-the-art FEA software and 3-axis CNC machining equipment to produce high-quality ultrasonic tooling. Using a finite element analysis program, PAT engineers design, analyze, and simulate virtual tools that allow the prediction of real-world behavior.

PAT manufactures a wide range
of ultrasonic horns of various
frequencies, including features:
Standard Horns
Composite Horns
Contoured Horns
Full Wave Horns
Vacuum Horns
Nodal-Mounted Horns
Carbide Horns
Hard Coated Horns

Using CAD/CAM software, contoured surfaces can be machined in the face of the horn, fixture or other assembly tooling from customer-supplied math data. Our CAD/CAM program opens most CAD file formats. The IGES translator in our software package recognizes the originating CAD software and adapts to reliably import IGES files generated by other systems.

PAT will provide you with a quotation for the required horn, fixture, vibration or other assembly tooling using your files. Upon placement of your order, we will use your files for the production of your tooling without the need for a prototype.

Mailing Address:
Plastic Assembly Technologies, Inc.
1735 W 53rd Street Unit 2
Anderson, IN 46013-1105

Office Numbers:
Mobile: 765-606-0479